Eight steps in detail
Purpose, decisions, artifacts, and failure modes
Each stage below uses the same titles as our operating process. Expand your planning around what the step is for, what you decide, what gets produced, and what typically goes wrong when discipline slips.
Step 01
Requirements
Clarify product, quantity, quality, and delivery expectations.
Purpose
Establish a shared commercial and technical brief so factory outreach, costing, and sampling start from the same facts—not from incomplete assumptions that resurface later as delays or disputes.
Buyer decisions
- ▸Confirm product type, materials direction, decoration method, and packaging expectations.
- ▸Set quantity bands, quality posture, labelling needs, and delivery windows into Canada.
- ▸Decide whether the brief is ready to quote or needs further definition before supplier engagement.
Artifacts
- ▸Requirements summary or structured sourcing brief
- ▸Reference samples, tech packs, drawings, or photo packs where available
- ▸Initial risk notes on MOQ, timeline, and specification gaps
Failure modes
- ▸Vague briefs produce mismatched quotations and wasted sampling rounds.
- ▸Hidden decoration or packaging assumptions inflate landed cost after commitment.
- ▸Unrealistic delivery windows force shortcuts that quality cannot recover.
Step 02
Supplier Matching
Identify factories aligned to capability, MOQ, and capacity.
Purpose
Identify Asian manufacturers whose category capability, capacity, and commercial posture fit the program—so sampling investment goes to factories that can actually produce what you need.
Buyer decisions
- ▸Approve the shortlist criteria: category fit, MOQ range, capacity, and documentation posture.
- ▸Select which factories proceed to RFQ or sampling versus remaining as alternates.
- ▸Decline mismatches early rather than forcing a factory into the wrong product type.
Artifacts
- ▸Factory profile summaries and capability notes
- ▸Shortlist comparison with recommended next steps
- ▸Alternate supplier options where available
Failure modes
- ▸Price-first matching ignores construction skill and capacity reality.
- ▸Single-factory dependency leaves no path when schedules slip.
- ▸Informal introductions without screening create late-stage capability surprises.
Step 03
Costing
Coordinate quotations with transparent commercial assumptions.
Purpose
Coordinate quotations with transparent commercial assumptions so buyers can compare options meaningfully—fabric, trim, decoration, sampling, and responsibility boundaries included.
Buyer decisions
- ▸Confirm which cost assumptions are fixed versus still open (fabric, trim, decoration, packing).
- ▸Choose which quotation path warrants sampling spend.
- ▸Clarify Incoterms direction and what is in or out of the factory quote.
Artifacts
- ▸RFQ package with consistent assumptions
- ▸Quotation comparison summary
- ▸Notes on MOQ, lead time, and sampling path
Failure modes
- ▸Comparing quotes built on different fabric or decoration assumptions misleads decisions.
- ▸Missing packing or labelling costs distort landed-cost expectations into Canada.
- ▸Unclear responsibility boundaries create disputes once production starts.
Step 04
Sampling
Manage prototypes, fit, size-set, and pre-production samples.
Purpose
Create approved physical and measurement references—fit, size-set, and pre-production samples—so bulk production has a clear commercial and quality standard.
Buyer decisions
- ▸Approve or revise fit, construction, and size-set samples with written comments.
- ▸Sign off pre-production samples before bulk materials and cutting accelerate.
- ▸Decide whether further sampling rounds are justified versus accepting a defined compromise.
Artifacts
- ▸Sample tracking log and approval records
- ▸Measurement charts and comment sheets
- ▸Approved pre-production reference for bulk
Failure modes
- ▸Verbal or incomplete approvals leave factories without an enforceable reference.
- ▸Skipping size-set creates systematic sizing issues across the order.
- ▸Late design changes after bulk materials are committed drive cost and delay.
Step 05
Production
Plan critical path and track production milestones.
Purpose
Plan the critical path and track production milestones—materials, cutting, sewing, finishing, packing—so issues escalate while corrective options still exist.
Buyer decisions
- ▸Confirm production start after approvals and material readiness are verified.
- ▸Respond to escalations on materials, capacity, or schedule with clear priorities.
- ▸Authorize change orders when scope or timing must shift mid-program.
Artifacts
- ▸Production plan and milestone schedule
- ▸Status updates tied to defined checkpoints
- ▸Issue and escalation notes with recommended actions
Failure modes
- ▸Vague status updates hide delay until shipping pressure is already high.
- ▸Material late arrivals cascade into overtime quality risk.
- ▸Unmanaged mid-order changes break critical-path commitments.
Step 06
Quality Control
Coordinate inline and final inspection checkpoints.
Purpose
Coordinate inspection checkpoints—inline where risk warrants, and final before release—so buyers decide on ship, rework, or hold based on evidence against approved standards.
Buyer decisions
- ▸Set inspection intensity based on product risk and buyer standards.
- ▸Review findings and decide release, rework, or hold.
- ▸Confirm packaging and labelling checks before goods leave the factory.
Artifacts
- ▸Inspection plans and reports
- ▸Measurement and workmanship findings
- ▸Packaging and labelling verification notes
Failure modes
- ▸Relying on informal visual checks after packing is complete.
- ▸Ignoring approved sample references during inspection judgment.
- ▸Shipping under pressure without documenting open quality issues.
Step 07
Shipment Coordination
Prepare documents and align freight handoff.
Purpose
Align freight handoff, packing lists, commercial invoices, and related documents before cargo is ready—so shipment coordination is planned, not improvised at the dock.
Buyer decisions
- ▸Confirm shipping mode, Incoterms, and freight-forwarder appointment.
- ▸Approve document package completeness before cargo release.
- ▸Resolve carton marks, packing, and consignee details early.
Artifacts
- ▸Commercial invoice and packing list coordination
- ▸Freight-forwarder handoff notes
- ▸Document checklist against agreed terms
Failure modes
- ▸Incomplete documents delay cargo that is otherwise production-ready.
- ▸Last-minute Incoterms confusion shifts unexpected cost and risk.
- ▸Carton and packing mismatches create receiving and customs friction.
Step 08
Delivery Support
Support customs-broker liaison and final delivery coordination.
Purpose
Support customs-broker liaison and final delivery coordination into Canada so clearance and consignee receipt proceed under the appointed partners and commercial terms.
Buyer decisions
- ▸Confirm broker and consignee contacts for liaison.
- ▸Provide any buyer-side information required for clearance workflows.
- ▸Accept delivery coordination boundaries: Avelion coordinates; brokers and carriers execute.
Artifacts
- ▸Broker liaison notes and document handoff
- ▸Delivery status coordination under agreed terms
- ▸Post-delivery references for style, lot, or shipment review
Failure modes
- ▸Assuming Avelion is the customs broker when it is not licensed as such.
- ▸Missing broker engagement until goods are already in transit.
- ▸Unclear consignee instructions create warehouse and final-mile delays.